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 Acrylic flexible light pipe of improved photo-thermal stability

Details
Inventors: Ilenda, Casmir Stanislaus; Johnson, Phelps Brian; Hallden-Abberton, Michael Paul;
Assignee: Fiberstors Incorporated (Solon, OH)
Primary Examiner: Wu; David W.
Assistant Examiner: Egwim; Kelechi C.
Attorney, Agent or Firm: Bruzga; Charles E.

Acrylic light pipe has adequate thermal and photo-thermal stability for many purposes, but is deficient in maintaining clarity, color, and good optical properties under conditions of exposure to high temperatures, especially in combination with exposure for lengthy periods to passage of light. Improved thermal stability, as reflected in reduced color formation, can be imparted by adjusting the polymerization conditions to produce the uncured core polymer of the core/clad construction with a much reduced terminal vinyl content, preferably below 0.5 vinyl groups/1000 monomer units. This process improvement, in combination with selected addition of a combination of certain hindered phenols and hydrolytically stable organic phosphites, together produce a substantial improvement in the resistance to discoloration under photo-thermal conditions, while maintaining the resistance to discoloration under thermal conditions. The known process conditions which do not yield lower terminal vinyl content, in combination with the selected additives, also produce acrylic light pipe with greatly improved photo-thermal stability.

DETAILED DESCRIPTION We claim: 1.
A crosslinkable core mixture for a subsequently-cured composite which mixture contains a thermoplastic core polymer, the thermoplastic core polymer having a weight average molecular weight from about 2,000 to about 250,000 daltons, the core mixture comprising (a) a thermoplastic core polymer comprising i) from 80 to 99.
9 weight percent of polymerized units of a C.
sub.
1 -C.
sub.
18 alkyl acrylate or mixtures thereof with up to 50 weight percent of the components of (a)(i) of polymerized units of a C.
sub.
1 -C.
sub.
18 alkyl methacrylate; ii) from 0.
1 to 18.
2 weight percent of polymerized units of a functionally reactive monomer, and iii) from 0 to about 10 weight percent of polymerized units of a refractive index increasing monomer selected from styrene, benzyl acrylate, benzyl methacrylate, phenylethyl acrylate or phenylethyl methacrylate; iv) 0.
002 to 0.
3 weight percent residual molecules of or of decomposition products of an initiator of polymerization, including end groups on the thermoplastic core polymer; v) from 0.
2 to 2.
0 weight percent of residual molecules of or of decomposition products of a chain transfer agent, including end groups on the thermoplastic core polymer; (b) from 0.
1 to 10 weight percent, based on the crosslinkable core mixture weight, of a reactive additive; and (c) from 0.
01 to 1.
0 weight percent, based on the crosslinkable core mixture weight, of a stabilizer/antioxidant combination comprising 20-80 weight percent, based on the combination, of an organic phosphite which is hydrolytically stable and 80-20 weight percent, based on the combination, of a hindered phenol.
2.
The crosslinkable core mixture of claim 1, wherein the thermoplastic core polymer has a vinyl end-group content of below 0.
5 per 1000 monomer units.
3.
The crosslinkable core mixture of claim 1 or 2, further containing at least one fluorocarbon cladding polymer which surrounds the core mixture.
4.
The crosslinkable core mixture of claim 1 or 2 wherein the percentage of polymerized units of a C



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