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Home Adhesives and Rubbers Entanglement-inhibited-macromolecules

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 Entanglement-inhibited macromolecules

Details
Inventors: Tse, Mun-Fu; Dias, Anthony J.; Meka, Prasadarao; McElrath, Kenneth O.;
Assignee: Exxon Chemical Patents Inc. (Linden, NJ)
Primary Examiner: Jagannathan; Vasu S.
Assistant Examiner:
Attorney, Agent or Firm: Bell; C. L.

A grafted and/or functionalized macromolecule comprises entanglement-inhibited architecture wherein the polymer exhibits reduced melt viscosity. In one embodiment, the macromolecule comprises a polymer of an isoolefin having about 4 to about 7 carbon atom and a para-alkylstyrene, wherein a grafted macromonomer such as a terminally functionalized polystyryl chain of very narrow molecular weight distribution is attached to the para-alkyl group of the para-alkylstyrene such that entanglement of adjacent chains in the melt are inhibited. In addition to distributed macromonomer grafts, other functionality may be attached to the para-alkyl group of the para-alkylstyrene to introduce other desirable properties such as radiation curability. In another embodiment the macromolecule comprises a polymer of one or more simple olefinic monomers wherein a macromolecule is attached to pendent functionality and/or copolymerized into the polymer backbone. A particularly preferred macromonomer comprises a terminal norbornene functional group.

DETAILED DESCRIPTION Applicants have discovered a polymer architecture which inhibits macromolecular entanglement.
The architecture involves the use of side chains having a low enough molecular weight to prevent side chain entanglement, and also wherein the side chains have a high enough molecular weight and are spaced along the backbone frequently enough to prevent main chain entanglements.
Accordingly, the invention provides an ultra low viscosity macromolecular system having advantages in adhesives, sealants, inks and coatings applications, to name a few, due to the low viscosity above the processing temperature of the main chain polymer.
In one aspect, the invention broadly provides a polymer, comprising macromolecules having an entanglement-inhibiting architecture, including a main chain and a plurality of side chains distributed along the main chain.
The weight average molecular weight of segments of the main chain between the adjacent side chains (M.
sub.
MCS) is in the range of from about 0.
02 M.
sub.
e.
sup.
A to about 2 M.
sub.
e.
sup.
A, preferably above about 0.
1 M.
sub.
e.
sup.
A, and especially above about 0.
5 M.
sub.
e.
sup.
A, wherein M.
sub.
e.
sup.
A is the entanglement weight average molecular weight of the main chain.
The side chains have a weight average molecular weight (M.
sub.
w.
sup.
B) in the range of from about 0.
02 M.
sub.
e.
sup.
B to about 2 M.
sub.
e.
sup.
B, preferably above about 0.
1 M.
sub.
e.
sup.
B, and especially above about 0.
5 M.
sub.
e.
sup.
B, wherein M.
sub.
e.
sup.
B is the entanglement weight average molecular weight of the side chains.
In accordance with a preferred embodiment of the architecture of the present invention, the weight average molecular weight of the main chain M.
sub.
w.
sup.
A is at least about 3 M.
sub.
e.
sup.
A, more preferably at least about 5 M.
sub.
e.
sup.
A, and most preferably at least about 10 M.
sub.
e.
sup.
A.
For most polymers, the main chain molecular weight will ordinarily be at least about 25,000, preferably at least about 50,000, and more preferably at least about 100,000



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