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Home Adhesives and Rubbers Hot-melt-adhesive-pellet-comprising-continuous-coating-of-pelletizing-aid

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 Hot melt adhesive pellet comprising continuous coating of pelletizing aid

Details
Inventors: Cameron, Janelle C.; Fischer, Carolyn A.; Lehman, Nicholas C.; Lindquist, Jeffrey S.; Olson, Christopher E.; Fox, Steve A.;
Assignee: H. B. Fuller Licensing & Financing Inc. (St. Paul, MN)
Primary Examiner: Szekely; Peter
Assistant Examiner:
Attorney, Agent or Firm: Fischer; Carolyn A.

This invention relates to a hot melt adhesive composition in pellet form. The hot melt adhesive composition is pressure sensitive, having a storage modulus, G', at 25.degree. C., of less than about 5.times.10.sup.6 dynes/cm.sup.2. The pellets are coated with a pelletizing aid on the surface at a concentration preferably ranging from about 1 wt-% to about 30 wt-%. The pelletizing aid is a hot melt adhesive component or a material which does not substantially adversely affect the adhesive properties. The pellets are free-flowing and have a substantially tack-free surface.

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to hot melt adhesive pellets and methods of pelletizing hot melt adhesives to produce free-flowing pellets.
By "free-flowing" or "non-blocking" it is meant that the force for removing a rod, as described in the "Blocking Evaluation" test method, is less than about 10 lbs.
(4.
5 kg) for a 4 lb.
(1.
8 kg) sample at 77.
degree.
F.
(25.
degree.
C.
) for 2 weeks.
This sample size corresponds to an equivalent container height of a 10 inch (25.
4 cm) box containing 8-10 inches (20.
3-25.
4 cm) of pellet.
For drums, the sample weight is increased to about 15 lbs.
(6.
8 kg) to correspond to a container height of 20-30 inches (50.
8-76.
2 cm), whereas for gaylords, a 20 lb.
(9 kg) sample is employed which corresponds to a 40-50 inch (101.
6-127.
0 cm) container height.
Preferably, the pellets are also non-blocking at higher temperatures.
Thus, the removal force should be less than 10 lbs.
(4.
5 kg) after 2 weeks of storage at about 100.
degree.
F.
(38.
degree.
C.
), more preferably at about 120.
degree.
F.
(49.
degree.
C.
), even more preferably at about 130.
degree.
F.
(54.
degree.
C.
), most preferably at about 140.
degree.
F.
(60.
degree.
C.
).
The non-blocking characteristics are surmised to be acceptable provided the hot melt pressure sensitive adhesive pellets exhibit a removal force about equal or less than a high vinyl acetate (44%) low MI (800) ethylene-vinyl acetate pellet under the same conditions.
The adhesive composition is preferably pressure sensitive since it has typically been less problematic to pelletize hot melt adhesive compositions which are not pressure sensitive in nature.
Pressure sensitive adhesive compositions have a storage modulus, G', at 25.
degree.
C.
of less than about 5.
times.
10.
sup.
6 dynes/cm.
sup.
2, in accordance with the Dahlquist criteria.
Depending on the composition, the pressure sensitive adhesive composition may have a storage modulus, G', at about 25.
degree.
C.
, of less than 1.
times.
10.
sup.
6 dynes/cm.
sup.
2 ; for "softer" compositions, a G' of less than about 5



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