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 Method and apparatus for producing electrical conductors

Details
Inventors: Gillette, Donald J.;
Assignee: Electrostatic Equipment Corp. (New Haven, CT)
Primary Examiner: Dawson; Robert A.
Assistant Examiner:
Attorney, Agent or Firm: Dorman; Ira S.

A method and apparatus are disclosed by which electrical conductor cable can be produced utilizing electrostatic coating means, which method and apparatus are highly convenient, uncomplicated and economical to carry out. An outstanding and unique feature of the cable produced in accordance herewith resides in the presence of a web portion of reduced cross-section connecting the individual conductors, by which manual severence of one from another is facilitated. Most desirably, the apparatus and method provide means for producing individual insulating coatings on each of the conductors, which means ideally utilizes an electrostatic cloud coating technique.

DETAILED DESCRIPTION OF THE PREFERRED AND ILLUSTRATED EMBODIMENTS Turning now in detail to FIG.
1 of the appended drawing, therein illustrated is a coating system embodying the present invention, wherein two lengths of bare wire 10 are continuously withdrawn from supply spools 12 and conveyed through the system (by means not shown).
Each wire passes through an initial coating subsystem, consisting of an electrostatic fluidized bed unit 14, in which a particulate thermoplastic coating material is deposited on the wire, an oven or heat tunnel 16, in which fusion of the particles is effected, and a cold chamber 18, in which the fused resin is solidified to produce an insulating coating.
They thereafter pass about idler pulleys 20, 22, with the latter disposing the wires 10 in closely spaced proximity to one another, in which relationship they move along parallel travel paths.
The two insulated wires are simultaneously exposed to a cloud of electrostatically charged particles in the unit 24, and are subsequently heated to an elevated temperature to effect fusion.
This is most desirably accomplished in a tunnel 26 utilizing infra-red heaters, so as to concentrate the effect on the exterior of the assembly and thereby avoid undue softening of the previously formed insulating coatings.
Finally, the wire assembly is drawn through a cooling device 28, to solidify the resin of the outside coating and produce the finished cable, generally designated by the numeral 38.
As will be appreciated, to ensure effective deposition of the charged particles, the wires 10 will be maintained at ground potential (by means now shown), in accord with standard electrostatic coating practices Typical of the electrostatic fluidized bed coating apparatus that can be utilized is that which is disclosed and claimed in U.
S.
Pat.
Nos.
3,828,729 to Goodridge, 3,916,826 to Knudsen and 4,030,446 to Karr, such equipment being commercially available from Electrostatic Equipment Corporation of New Haven, Conn.
While the fluidized beds are preferred, other electrostatic coating means, such as conventional spray equipment, may be utilized in lieu thereof



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