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 Polymerization processes and toner compositions therefrom

Details
Inventors: Georges, Michael K.; Veregin, Richard P. N.; Kazmaier, Peter M.; Hamer, Gordon K.;
Assignee: Xerox Corporation (Stamford, CT)
Primary Examiner: Schofer; Joseph L.
Assistant Examiner: Nagumo; Mark
Attorney, Agent or Firm: Haack; John L., Palazzo; Eugene O.

Disclosed is a free radical polymerization process for the preparation of a thermoplastic resin or resins comprising heating a mixture of a free radical initiator, a stable free radical agent, and at least one polymerizable monomer compound to form a thermoplastic resin or resins with a high monomer to polymer conversion; cooling said mixture; optionally isolating the thermoplastic resin or resins; and optionally washing and drying thermoplastic resin or resins. Related free radical processes are also disclosed for the preparation of mixtures and block copolymer thermoplastic resins. Resins prepared by the disclosed processes possesses a narrow polydispersity and a modality that is controlled by the selection of a free radical initiator and stable free radical agent addition step or steps.

DETAILED DESCRIPTION What is claimed is: 1.
A free radical polymerization process for the preparation of a thermoplastic resin or resins comprising: heating from about 100.
degree.
to about 160.
degree.
C.
a mixture comprised of a free radical initiator, a stable free radical agent, and at least one polymerizable monomer compound to form said thermoplastic resin or resins with a polydispersity of about 1.
0 to about 2.
0; cooling said mixture; optionally isolating said thermoplastic resin or resins; and optionally washing and drying said thermoplastic resin or resins.
2.
A process in accordance with claim 1 wherein the heating is conducted in a solvent or diluent.
3.
A process in accordance with claim 1 wherein the heating of said mixture is conducted with said mixture as a suspension in water or in a polar liquid which is not miscible with said monomer compound.
4.
A process in accordance with claim 1 wherein the heating of said mixture is conducted with said mixture neat or in the absence of solvent.
5.
A process in accordance with claim 1 wherein the thermoplastic resin product has a polydispersity of from about 1.
1 to about 1.
45 and a monomer to polymer conversion of greater than 50 percent.
6.
A process in accordance with claim 1 wherein the heating is from about 1 to 60 hours.
7.
A process in accordance with claim 1 wherein said polydispersity of said thermoplastic resin remains about constant throughout said polymerization process.
8.
A process in accordance with claim 1 wherein said free radical initiator is selected from the group consisting of organic peroxides, azobisalkylnitriles, peroxycarbonates, and mixtures thereof.
9.
A process in accordance with claim 1 wherein the stable free radical agent is comprised of a nitroxide stable free radical.
10.
A process in accordance with claim 1 wherein the stable free radical agent is comprised of nitroxide stable free radicals selected from the group of consisting of 2,2,5,5-tetramethyl-1-pyrrolidinyloxy, derivatives thereof, 2,2,6,6-tetramethyl-1-piperidinyloxy, derivatives thereof, and mixtures thereof



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