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 Integrated circuit fabrication critical dimension control using self-limiting resist etch

Details
Inventors: Yang, Chih-Yuh; Bell, Scott; Xiang, Qi;
Assignee: Advanced Micro Devices (Sunnyvale, CA)
Primary Examiner: Powell; William
Assistant Examiner: Goudreau; George
Attorney, Agent or Firm: Valet; Eugene H.

The present invention provides a process for self-limiting trim etch of patterned photoresist that will allow integrated circuit fabrication to achieve smaller integrated circuit component features and greatly reduce final critical dimension drift or variation. Trim time is set in a plateau region of the critical dimension loss process curve.

DETAILED DESCRIPTION In a basic aspect, the present invention provides an integrated circuit fabrication critical dimension control process including the steps of: depositing at least one layer of masking material; forming a mask of said at least one layer of masking material; etching said mask in a high density plasma with a masking material etch such that a critical dimension loss saturation point is reached and said step of etching enters a substantially constant saturation period limiting further critical dimension loss of said mask.
In another basic aspect, the present invention provides a high density plasma etch method for trimming photoresist to sub-photolithographic critical loss dimensions, including the steps of: establishing an HBr gas flow rate in a plasma chamber of the system in a range of approximately 50-sccm to 100 sccm, establishing an O.
sub.
2 flow rate in the plasma system chamber in a range of approximately 5-sccm to 15-sccm, providing a plasma chamber temperature in a range in the plasma system chamber of approximately 50.
degree.
to 75.
degree.
C.
, providing pressure in the plasma system chamber in a range of approximately three-milliTorr to ten-milliTorr, operating plasma generating source power in a range of approximately 500-Watts to 1000-Watts, and operating wafer bias power in a range of approximately 25-Watts to 125-Watts, such that trim etching achieves a substantially constant plateau.
In yet another basic aspect, the present invention provides an integrated circuit formed in accordance with a process.
Following patterning of photoresist mask features, the mask features trimmed using high density plasma etch method including the steps of: a) establishing an HBr gas flow rate in a plasma chamber of the system in a range of approximately 50-sccm to 100- sccm, b) establishing an O.
sub.
2 flow rate in the plasma system chamber in a range of approximately 5-sccm to 15-sccm, c) providing a plasma chamber temperature in a range in the plasma system chamber of approximately 50



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