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 Multiaxis digital robot control having a backup velocity monitor and protection system

Details
Inventors: Onaga, Eimei M.; Casler, Jr., Richard J.;
Assignee: Unimation Inc. (Danbury, CT)
Primary Examiner: Ruggiero; Joseph
Assistant Examiner:
Attorney, Agent or Firm: Brzuszek; J. L.

A digital robot control includes a position/velocity microprocessor control and a torque microprocessor control for each of multiple robot axes. Digital position, velocity and motor current feedback signals are generated from motor sensor signals for use in making microprocessor control calculations. A backup velocity determination is made for each joint motor by the torque microprocessor from the motor current feedback, the motor command terminal voltage and the motor resistance and inductance. The robot is shut down if the difference between the feedback and backup velocity values exceeds a predetermined limit.

DETAILED DESCRIPTION A digital control is provided for a robot having a plurality of arm joints.
An electric motor drives each of the robot arm joints and a power amplifier operates to supply drive current to each motor.
Each joint motor has digital feedback control loop means operable at a predetermined sampling rate and including digital position and velocity control loops driving a digital torque control loop in accordance with digital position commands to generate digital motor voltage commands for controlling the associated power amplifier.
Means are provided for sensing the motion of each joint motor and for generating corresponding digital position and primary velocity feedback signals for control calculations in the position and velocity control loops.
Means are also provided for generating digital signals representative of the respective joint motor drive currents for control calculations in the torque control loop.
Backup velocity monitoring means independently determines the velocity of each joint motor from the motor current and terminal voltage and the motor inductance and resistance.
Comparisons are made between the primary and backup velocity signals for each joint motor.



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