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 Laminar cells and methods for making the same

Details
Inventors: Kinsman, Gordon F.;
Assignee: Polaroid Corporation (Cambridge, MA)
Primary Examiner: Skapars; Anthony
Assistant Examiner:
Attorney, Agent or Firm: Ericson; John W.

The method of making a laminar battery including the steps of contacting the cellophane side of a laminate of cellophane and zinc powder adhered to the cellophane with a polymeric binder with a cathode slurry of carbon and manganese dioxide in an aqueous solution of electrolytes, coating the zinc side of the laminate with a carbon slurry, and contacting the carbon slurry with a conductive plastic current collector, and cells and batteries made by this process.

DETAILED DESCRIPTION Having thus described the invention, what is claimed is: 1.
In an electrical cell, the combination comprising a thin sheet of ion permeable separator material; a first electrolyte permeable layer of active electrode particles held together with a polymeric binder on said separator sheet; said first layer having aqueous electrolyte distributed therein; a layer comprising a dispersion of carbon particles in aqueous electrolyte on said first layer, and a conductive plastic sheet over and in contact with said second layer.
2.
In an electrical cell, the combination comprising a thin separator sheet of regenerated cellulose, a first electrolyte permeable layer of active electrode particles held together with a polymeric binder on said separator sheet, said first layer having aqueous electrolyte distributed therein, a layer comprising a dispersion of carbon particles in aqueous electrolyte carried on said first layer, and a conductive plastic sheet over and in contact with said second layer.




Description:
This invention relates to electrical cells and batteries, and particularly to novel methods of making laminar cells and batteries, and cells and batteries made thereby.
In copending U.
S.
application Ser.
No.
811,469 filed concurrently with this application by Stanley M.
Bloom, Charles K.
Chiklis and Gordon F.
Kinsman for Electrical Cells and Batteries and Methods of Making the Same, a process is described for manufacturing a laminate of zinc and cellophane.
The process basically consists in coating the cellophane with a dispersion of zinc powder in a solution of an elastomer in an organic solvent, and then drying the coating to remove the solvent to produce a thin layer of zinc powder on the cellophane that is adhered to the cellophane by the elastomer.
In application Ser.
No.
811,469 there is described a further process of overcoating the zinc side of this laminate with conductive plastic from a dispersion of carbon in an organic solution of the elastomer, then drying the coating to remove that solvent



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