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 Method of masking plated article with a poly(isobutyl methacrylate) and poly(vinyl toluene) containing coating

Details
Inventors: Hans, Kenneth H.;
Assignee: General Motors Corporation (Detroit, MI)
Primary Examiner: Tufariello; T. M.
Assistant Examiner:
Attorney, Agent or Firm: Harasek; Elizabeth F.

A method is provided for electrolytically plating selected surface portions of a substrate by the application of a permanent stop-off coating. The coating comprises a fused mixture of poly(isobutyl methacrylate) and poly(vinyl toluene) resins. Well defined edges are provided between plated and unplated surface areas by the stop-off coating. Moreover, the coating is resistant to attack during plating and is adaptable, as is, for further processing operations after plating.

DETAILED DESCRIPTION OF THE INVENTION My invention will be better understood in terms of the following specific examples.
EXAMPLE I A front side marker for a 1979 Oldsmobile Delta 88, including painted housing and bright chrome trim portions, was molded from a platable grade of ABS resin.
The part was positioned in a paint shield that covered the surface portions of the marker to be plated.
The exposed surface portions were then sprayed with a liquid coating, made up in parts by volume of 9.
6 parts of a stop-off polymer mixture.
The mixture was made up of 60 weight percent poly(isobutyl methacrylate) and 40 weight percent poly(vinyl toluene) resins.
The polymer mixture was dissolved in 90.
4 volume parts of a solvent system made up in volume parts of 62.
5 parts VM&P naphtha, 24.
2 parts mineral spirits, 2.
7 parts aromatic petroleum distillates, 1.
0 parts butyl alcohol, and less than 0.
1 parts silicone fluid for improved coating flow.
The coating had a viscosity of 35-39 inches No.
1 Zahn, a specific gravity of 1.
04, and was approximately 1 mil thick.
The coated part was dried for 10 minutes at 140.
degree.
F.
The dried layer was approximately 0.
3 mils thick, had a Tukon hardness of 11, and a specific gravity of 1.
04.
The gloss of the dried coating, given as a percent reflected light at an incident angle of 60 degrees, was 85%.
The coating itself could be characterized as a clear layer of fused poly(isobutyl methacrylate) and poly(vinyl toluene) resins, strongly adhered to the ABS substrate.
The part was then pretreated for plating with a strongly acidic, oxidizing solution to render the surface hydrophilic.
The surface was neutralized and then treated with a strongly acidic plating activator containing tin and palladium salts.
The part was then subjected to the following plating cycle: caustic soak (pH greater than 11) at 130.
degree.
-150.
degree.
F.
; electrolytic cleaning at 130.
degree.
-150.
degree.
F.
, 12 volts, 1,500 amps; room temperature water rinse; room temperature dip in 0.
2-0.
5% sulphuric acid; acid copper strikes at 70



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