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 Method of providing a metal component with a thermally black surface

Details
Inventors: Blanken, Jacob;
Assignee: U.S. Philips Corporation (New York, NY)
Primary Examiner: Hoffman; James R.
Assistant Examiner:
Attorney, Agent or Firm: Schechter; Marc D.

The surface of a metal from the group of molybdenum, nickel, iron, tungsten and copper, or an alloy comprising at least one metal from this group, is made thermally black (black for thermal radiation) and very resistant to high temperatures. This is achieved by coating the metal or alloy with a layer of aluminum which is from one to a few .mu.m thick. The metal or the alloy thus coated is then heated in a nonreactive atmosphere until the aluminum has reacted with the metal or a metal from the alloy. Finally, the coated metal or alloy is fired in wet hydrogen so that the aluminum is partially oxidized from the compound of the aluminum with the metal or the alloy. In this manner a thermally black surface which can withstand very high temperatures is obtained.

DETAILED DESCRIPTION I claim: 1.
A method of providing a thermally black surface on a substrate comprising the steps of: forming a layer of a metal compound on said substrate, said metal compound comprising aluminum and at least one of molybdenum, nickel, iron, tungsten and copper; and oxidizing part of the aluminum from said metal compound.
2.
A method as claimed in claim 1, characterized in that the step of oxidizing comprises oxidizing substantially all of the aluminum from the metal compound.
3.
A method as claimed in claim 2, characterized in that the step of forming the layer of metal compound comprises: coating the substrate surface with a layer comprising aluminum and at least one of molybdenum, nickel, iron, tungsten and copper; and heating the coated substrate in a nonreactive atmosphere to produce a compound of aluminum with at least one of molybdenum, nickel, iron, tungsten, and copper.
4.
A method as claimed in claim 3, characterized in that the coating consists essentially of aluminum and at least one of molybdenum, nickel, iron, tungsten, and copper.
5.
A method as claimed in claim 2, characterized in that the step of forming the layer of metal compound comprises: providing a substrate having a surface comprising at least one of molybdenum, nickel, iron, tungsten, and copper; coating the substrate surface with a layer of aluminum; and heating the coated substrate in a nonreactive atmosphere to produce a compound of aluminum with at least one of molybdenum, nickel, iron, tungsten, and copper.
6.
A method as claimed in claim 5, characterized in that the substrate surface consists essentially of at least one of molybdenum, nickel, iron, tungsten, and copper.
7.
A method as claimed in claim 4 or 6, characterized in that the step of oxidizing is performed by firing the coated substrate at 950.
degree.
C.
to 1200.
degree.
C.
in a wet hydrogen atmosphere, and the layer is from one to a few microns thick.
8.
A method of making a deep-drawn cathode shaft having an inside surface which is thermally black, said method comprising the steps of: providing a planar substrate; and providing a thermally black surface on the substrate by the method of claim 7; characterized in that prior to the step of oxidizing, the substrate is deep-drawn



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