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 Method and apparatus of manufacturing porous pouches containing granular product

Details
Inventors: Bahrani, Abdul S.;
Assignee: The Procter & Gamble Company (Cincinnati, OH)
Primary Examiner:
Assistant Examiner:
Attorney, Agent or Firm:

A method and apparatus for making a porous laminated sheet product having upper and lower web members connected about their periphery and having at least one compartment formed therein, and containing a predetermined quantity of inner product within such compartment. In a preferred embodiment, the apparatus includes a pouch-forming surface having at least one inner product loading area formed therein which further includes a cavity surrounded by peripheral land areas, a passageway adapted to place the product loading area cavity in fluid communication with a vacuum source such that suction can be selectively applied to the cavity, and one or more apertures formed through the peripheral land areas and adapted to be selectively placed in fluid communication with a source of pressurized air whereby outward air flow can emanate from the peripheral land areas. The preferred process for making the porous pouches includes placing a first porous web of pouch material in contact with the pouch forming surface, depositing a quantity of granular product on the upper surface of the first porous web such that the vacuum source tends to hold the granular product against the upper surface of the first web in the product loading area cavity while the pressurized air tends to keep the granular product from being deposited on the upper surface of the first web in the peripheral land areas, and supplying a second web of pouch material and laminating the lower surface thereof to the upper surface of the first porous web along the peripheral land areas. This process thereby forms one or more porous pouches containing a predetermined quantity of granular product sealed about their periphery.

DETAILED DESCRIPTION Referring now to the drawings in detail, wherein like numerals indicate the same elements throughout the views, FIGS.
1 and 2 illustrate the details of a method and apparatus for making a porous laminated sheet product having upper and lower web members connected about their periphery and having at least one compartment formed therein.
The compartment formed within the porous laminated sheet product contains a predetermined quantity of inner product therewithin.
In particular, FIG.
1 schematically illustrates a continuous process 10 for forming laminated sheet product 18 wherein upper web member 16 and lower web member 15 are continuously fed to a compartment-forming apparatus 50.
Compartment-forming apparatus 50 further comprises a mold-depositing core 51, and an outer rotatable mold-depositing drum 52 having an inner portion 54 and an outer compartment-forming surface 53.
Outer compartment-forming surface 53 is shown as having at least one inner product loading area 55 formed therein comprising a cavity 56 surrounded by peripheral land areas 57.
A plurality of cavities 56 are illustrated as being substantially square in configuration, however, the shape of cavities 56 and peripheral land areas 57 could be formed in any desired shape to correspond to the shape of the compartment or compartments required in the laminated sheet product.
A passageway 58 is adapted to place the inner product loading area 55 in fluid communication with a source of vacuum (not shown) such that suction can be selectively applied to cavity 56, as will be discussed in greater detail below.
Passageway 58 is shown as a single bore, however, any number of passageways can be utilized to place the inner product loading area 55 in fluid communication with a source of vacuum.
The peripheral land areas 57 are illustrated as having one or more apertures 59 formed therethrough adapted to be selectively placed in fluid communication with a source of pressurized fluid, whereby outward fluid flow can emanate from at least a portion of the peripheral land areas 57, as will be described in greater detail below



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