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 Method and apparatus for GMAW welding

Details
Inventors: Fratiello, Paul J.; Hartman, Dennis K.; Seufer, Lee E.;
Assignee: The Lincoln Electric Company (Cleveland, OH)
Primary Examiner: Shaw; Clifford C.
Assistant Examiner:
Attorney, Agent or Firm: Body, Vickers & Daniels

A method and apparatus of welding along a pass line on a steel workpiece, which method and apparatus comprises simultaneously feeding two welding wires in generally parallel relationship toward a workpiece with extended welding wires generally intersecting the workpiece at individual points spaced from each other a distance in the range about 3/16 inch to about 3/8 inch; then creating a separate arc between each of the wires and the workpiece; passing a single protective envelope of shielding gas axially along two welding wires simultaneously and around said two separate arcs extending between welding wires and the workpiece; and, causing relative movement between the two gas shielded welding wires and the workpiece in the direction corresponding to the desired pass line on the workpiece.

DETAILED DESCRIPTION Having thus defined the invention, the following is claimed: 1.
A method of welding along a pass line on a steel workpiece, said method comprising the steps of: (a) providing first and second consumable steel welding wires both connected to a single power source, each having a diameter equal to or less than about 5/64 inch hand each having an axially extending centerline; (b) simultaneously feeding said welding wires with said centerlines in generally parallel relationship toward said workpiece with the extended centerlines of said welding wires generally intersecting said workpiece at individual points spaced from each other a distance in the range about 3/16 to about 3/8 inch; (c) creating a separate arc between each of said wires and said workpiece; (d) passing a single protective envelope of shielding gas axially along said first and second welding wires simultaneously and around said two separate arcs extending between said consumable welding wires and said workpiece; and, (e) causing relative movement between said two gas shielded welding wires and said workpiece in a direction corresponding to said pass line on said workpiece.
2.
A method as defined in claim 1 wherein said welding wires are flux core wires having a diameter in the range of about 5/64 to 0.
035 inches and said points are spaced apart about 1/4-3/8 inch.
3.
A method as defined in claim 2 wherein said welding wire has a diameter of 1/16 inch and said points are spaced about 1/4-3/8 inch.
4.
A method as defined in claim 3 wherein said points are spaced about 3/8 inch.
5.
A method as defined in claim 2 wherein said welding wire has a diameter of 0.
052 inches and said points are spaced about 1/4-3/8 inch.
6.
A method as defined in claim 5 wherein said points are spaced about 3/8 inch.
7.
A method as defined in claim 2 wherein said points are spaced apart about 3/8 inch.
8.
A method as defined in claim 1 wherein said welding wires are solid steel welding wires with a diameter in the range about 0.
030-1/16 inches



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