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 Apparatus and process for applying contact dots

Details
Inventors: LeFever, Stanton Brenneman; Matrisian, Robert Michael;
Assignee: E. I. Du Pont de Nemours and Co. (Wilmington, DE)
Primary Examiner: Albritton; C. L.
Assistant Examiner: Herkamp; N. D.
Attorney, Agent or Firm:

A process and apparatus are provided for applying gold contacts to a metal member by engaging the end of a hard gold wire with the metal member, welding the end of the wire to the member, heating the gold wire to establish a difference in its temper along a boundary in the region of the weld, and breaking away the gold wire along the boundary in the region of the weld. The apparatus comprises a first welding electrode having opposing jaws for receiving a gold wire, the jaws are actuatibly disposed on a yoke member which is pivotally mounted in an opposing relationship with a second welding electrode. The jaws clamp the wire and urge its end against the metal member during electrical welding of the wire end to the member. The opposing jaws are then released and retracted a first distance along the gold wire and then reclamp the wire. The yoke completes its pivotal travel pulling on the wire. The wire is deformed along the temper boundary in the region of the weld and then broken. The welded gold contact may then be coined to provide a contact of desired configuration.

DETAILED DESCRIPTION According to the present invention there is provided a process for attaching a tarnish-resistant metal contact on a metal member comprising the steps of Engaging an end of a metal element with the metal member, Welding the metal element to said metal member, Heating the metal element to establish a difference in temper along a boundary within the element in the region of the weld, and Pulling the element from the member to break the element away from the member along the boundary within the element in the region of the weld leaving the end of the element attached to the member to provide a tarnish-resistant contact on the member.
The invention also provides an apparatus for attaching a tarnish-resistant contact to a metal member, comprising, feed means for engaging a metal element with a metal member, means for welding said metal element to said metal member and establishing a difference in the temper within the element along a boundary in the region of the weld, and means for pulling the element and braking it away from the member along the boundary in the region of said weld leaving the end of the element attached to the member to produce a tarnish-resistant contact on the member.
Optionally means may be provided for coining the tarnish-resistant contact subsequent to breaking away the end of the element from the member.
The process and apparatus of the invention provide for reliably attaching a contact to a metal member from which female sockets may then be fabricated by conventional techniques well known in prior art.
The process and apparatus of the invention provide for substantial economy by eliminating waste and minimizing the amount of contact material, e.
g.
, gold, required to provide an electrical contact.
Further expensive manual operations or complex automatic apparatus presently required for preparing contacts are not required.



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