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 Automatic inspection system for detecting foreign matter

Details
Inventors: Saitoh, Michihiro; Gogami, Takatoshi; Osada, Toshiyuki;
Assignee: Showa Electric Wire & Cable Co., Ltd. (JP)
Primary Examiner: Orsino, Jr.; Joseph A.
Assistant Examiner:
Attorney, Agent or Firm: Pahl, Lorusso & Loud

An automatic inspection system detects foreign materials included in a sheet of transparent or translucent resin material such as a polyethylene compound. The automatic inspection system comprises an extruder for extruding a resin material into a sheet, means for withdrawing the extruded sheet along a path of travel, means disposed between the extruder and the withdrawing means for permitting the sheet to having down by gravity into a U-shape, sensor means for detecting a vertical position of the U-shaped portion of the sheet, controller means for adjusting the speed of sheet withdrawal for the withdrawing means in response to the output signal from the sensor means, a source of light disposed on one side of the path of travel of the sheet, an image sensor camera disposed on the other side of the path of travel of the sheet in confronting relation to the source of light for receiving light emitted from the source of light and having passed through the sheet to detect foreign materials included in the sheet.

DETAILED DESCRIPTION The above-described drawbacks in the prior art apparatus have been successfully eliminated by the present invention.
Accordingly, it is an object of the present invention to provide an automatic inspection system capable of continuously detecting foreign material in a resin material sheet immediately after it is extruded.
Another object of the present invention is to provide an automatic inspection system capable of statistically processing detected foreign materials for information as to the number, sizes, kind and the like of the foreign materials.
According to the present invention, the above objects can be achieved by an automatic inspection system for detecting foreign material in a resin sheet comprising an extruder for extruding a resin material into the sheet, means for withdrawing the extruded sheet along a path of travel, means disposed between said extruder and the withdrawing means for permitting the sheet to having down by gravity into a U-shape; sensor means for detecting a vertical position of the U-shaped portion of the sheet; controller means for adjusting the speed of sheet withdrawal for the withdrawing means in response to the output signal from the sensor means; a source of light disposed on one side of the path of travel of the sheet; and an image sensor camera disposed on the other side of the path of travel of the sheet in confronting relation to the source of light for receiving light emitted from the source of light and having passed through the sheet to detect foregin material included in the sheet.
With the automatic inspection system of the invention, the kinds, the sizes, the number and other statistical information of the detected foreign materials are available to a nicety for quick determination of acceptance or nonacceptance of a resin material being inspected and the grade thereof.
The time required for such processing can greatly be reduced as compared prior art with manual or machinery inspection, and hence the inspection process can be simplified



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