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Treating reinforcing fibers with carbodiimide aqueous dispersion
| Details |
Inventors: Imashiro, Yasuo; Takahashi, Ikuo; Horie, Naofumi;
Assignee: Nisshinbo Industries, Inc. (Tokyo, JP)
Primary Examiner: Sellers; Robert E.
Assistant Examiner:
Attorney, Agent or Firm: Kubovcik & Kubovcik
The present invention provides: an aqueous surface-treating agent used for surface treatment of reinforcing material, which includes a carbodiimide compound as a main component, a reinforcing material surface-treated with the above aqueous surface-treating agent, and a composite material comprising a matrix and the above reinforcing material. The aqueous surface-treating agent has good storage stability, gives no bad effect on human health owing to no use of organic solvent and, when used for the surface treatment of a reinforcing material, can provide a surface-treated reinforcing material which can produce a composite material comprising a matrix, the surface-treated reinforcing material having high adhesivity between the two components. |
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DETAILED DESCRIPTION OF THE INVENTION The present invention is hereinafter described in detail. The carbodiimide compound, which is the main component of the present aqueous surface-treating agent for surface treatment of reinforcing material, can be any carbodiimide compound as long as it can be dispersed in an aqueous solvent by the use of a dispersing agent. It includes, for example, an aromatic or aliphatic carbodiimide compound represented by the following general formula R. sub. 2 --NCN--(R. sub. 1 --NCN). sub. n --R. sub. 2 (wherein R. sub. 1 is a residue of a diisocyanate compound selected from the group consisting of m- or p-tetramethylxylylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate, 4,4'-diphenylmethane diisocyanate, and 2,4- or 2,6-tolylene diisocyanate; R. sub. 2 is a residue of a monoisocyanate compound selected from the group consisting of cyclohexyl isocyanate, phenyl isocyanate, and butyl isocyanate; and n is an integer of 2 to 30). The dispersing agent used for dispersing the carbodiimide compound in an aqueous solvent to obtain the present aqueous surface-treating agent, can be an emulsifier or the like. With respect to the n (average polymerization degree) of the above formula, when n is less than 2, the number of carbodiimide groups is insufficient and no satisfactory surface-treating agent can be obtained. When n is more than 30, there occurs solidification or gelling of reaction product during the synthesis of carbodiimide, which is undesirable. The carbodiimide compound as main component of the present aqueous surface-treating agent for reinforcing material may be a water-soluble or self-emulsifiable type. Such a carbodiimide compound includes, for example, a carbodiimide compound in which a hydrophilic segment has been introduced at the terminals, represented by the following general formula Z--OOC--NH--(R. sub. 3 --NCN). sub. n --R. sub. 3 --NH--COO--Z (wherein R. sub. 3 is a residue of a diisocyanate compound selected from the group consisting of m- or p-tetramethylxylylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, and isophorone diisocyanate; Z is a hydrophilic segment; and n is an integer of 2 to 30)
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