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Home Lighting Modular-rearview-mirror-assembly

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 Modular rearview mirror assembly

Details
Inventors: DeLine, Jonathan E.; Veldman, Roger L.; Lynam, Niall R.;
Assignee: Donnelly Corporation (Holland, MI)
Primary Examiner: Sember; Thomas M.
Assistant Examiner: Hobden; David V.
Attorney, Agent or Firm: Van Dyke, Gardner, Linn & Burkhart, LLP

A modular rearview mirror assembly for vehicles incorporates one or more integrated subassembly modules or carrier members to which are connected separate electrical components such as lamps, reflectors, switches, plug receptacles and the like to simplify mirror assembly and provide integral support, electrical connections, and an electrical distribution network for the mirror assembly having added, electrically operated features. The carrier member includes a circuit member secured to and/or at least partially encased or encapsulated within a support body such that electrical connections extend therefrom. Preferably, the carrier member may include recesses at opposite ends for receiving and supporting reflectors thereon to prevent vibration while allowing interchangeability for different vehicle types. The carrier member may form a stop for a toggle actuator to limit the movement of the mirror housing between day and night positions in the event a prismatic mirror element is included. The mirror case includes a plurality of internal wall members including slots for snap-in reception of the carrier member during assembly. In addition, the plug connection includes a latch for retaining a plug in the plug connection when the assembly is connected to a vehicle electrical system. The electrically operated features may include video cameras, rain and other detectors, electro-optic reflective elements, blind spot detection systems, information displays, headlamp controllers, cellular phones, transmitters, receivers, compasses, computers, printers, and the like.

DETAILED DESCRIPTION The present invention provides an improved modular rearview mirror assembly for vehicles incorporating lamps or other electrical components, instrumentation and/or controls which provides an economical assembly useful with many different mirror case shapes and housing styles with resultant increased durability and reliability, improved heat management, as well as reduced manufacturing complexity and time.
In addition, an improved manufacturing method for making such modular rearview mirror assemblies is also provided.
In one aspect, the invention provides a modular rearview mirror assembly for vehicles including a case for supporting a mirror element, the case having at least one opening therethrough, a reflective mirror element supported and retained by the case, and a support on the assembly for mounting the assembly on a vehicle.
A modular carrier member is formed separately from and mounted on the case.
The carrier member includes an electrically conductive circuit member and a support body.
The circuit member is formed separately from and secured to the support body, and provides an integral support, electrical connections for, and an electrical distribution network to at least one lamp on the case.
A lamp is mounted on the carrier and connected to the circuit member and is adapted to provide light through the case opening to a portion of the vehicle when the mirror assembly is mounted therein.
In another aspect of the invention, the invention provides a modular rearview mirror assembly for vehicles including a mirror case, reflective mirror element, support for mounting the assembly on a vehicle and a modular carrier member all as set forth above.
In this aspect of the invention, however, the carrier member provides an integral support, electrical connections for, and an electrical distribution network to at least one electrical component on the case.
The case includes an electrical component mounted on the carrier member, which component is connected to the circuit member for operation on the mirror assembly



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