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Home Lighting Screw-fastener

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 Screw fastener

Details
Inventors: Henriksen, Arne;
Assignee:
Primary Examiner: Green; Brian K.
Assistant Examiner: Santos; Robert G.
Attorney, Agent or Firm: Hill & Simpson

A threaded fastener for securing a first material to a support member is provided comprising a tapping or tap screw point at a first end, a threaded shank with three separate leads, a first portion of the shank, adjacent to the tap screw point, being of a trilobular thread design, a second portion of the shank, distal from the tap screw point, being unthreaded, and a head at an end opposite the tap screw point having an enlarged diameter and a countersunk shape to reduce the likelihood of pull through of the fastener through said first material, yet to allow the head to be introduced flush with a surface of the first material.

DETAILED DESCRIPTION The present invention provides an improved fastener which has particular utility in securing two items together, such as a wood, plastic material, aluminum or metal wall or other first material to a ferrous metal or aluminum support such as a ferrous metal or non-ferrous channel or frame.
The improved fastener has a tapping point tip to make the screw self-tapping in order to form its own thread in both of the materials it is securing together by displacement of surrounding material rather than cutting of the surrounding material.
A shank of the screw has a first trilobular thread area which rolls threads rather than cutting threads for a tighter fit.
The thread has flats provided at the tip and three threads formed on the shank have beginnings at the tapping point, with one lead starting at each lobe.
Preferably the screw has 18 threads per inch when the shank has a diameter of 5/16 inches and 20 threads per inch when the shank has a diameter of 1/4", thus resulting in a thread angle (when viewed from the side of the fastener) of about 11 degrees to provide a thread which will cause the fastener to be drawn into the material quickly, however, not so fast as to prevent the fastener from being able to cut into metal and to pull itself into the metal.
The threads continue along the shank from the tip, but stop short of the head at an unthreaded portion of the shank.
Above the threaded portion of the shank and the unthreaded portion is the screw head which has an enlarged diameter to prevent the head from pulling through the first material.
Preferably the head is a countersunk style head which will allow the head to be drawn down into the first material until it is flush with the surface of the first material.
Also, the head has a drive recess which preferably is a 6 lobe recess to give the fastener ease of driving without cam out and prevent unauthorized tampering with the fastener once it has been threaded into place.
Once the fastener is driven into place, the angle of the thread offers higher break loose torque to prevent the part from coming out under vibration



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