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Details
Inventors: Schietinger, Charles W.; Adams, Bruce E.;
Assignee: Luxtron Corporation (Santa Clara, CA)
Primary Examiner: Hearn; Brian E.
Assistant Examiner: Dang; Trung
Attorney, Agent or Firm: Majestic, Parsons, Siebert & Hsue

The thickness of a thin film on a substrate surface is determined by measuring its emissivity and temperature with a non-contact optical technique and then calculating the film thickness from these measurements. The thickness of the film can be determined by this technique in situ, while it is being formed and substantially in real time, thus allowing the measurement to control the film forming process. This has application to controlling the formation of dielectric and other material layers on a semiconductor substrate in the course of manufacturing electornic integrate circuits, including automatically terminating the process at its endpoint when the layer has reached a desired thickness.

DETAILED DESCRIPTION These and other objects are accomplished by the various aspects of the present invention, wherein, briefly and generally, the thickness of a film is determined by measuring the emissivity of the film and its supporting substrate, preferably by a non-contact optical technique having a very high resolution.
Advantage is taken of emissivity changes that occur as a function of the film's thickness.
This is believed to occur because the emissivity being measured is a combination of different emissivities of the film and its underlying substrate, the contribution of the film emissivity to this composite measurement thus being dependent upon its thickness.
The preferred optical technique is especially adapted for use with films having a thickness from a few Angstroms to a few thousand Angstroms.
According to a specific aspect of the present invention, the thickness measurement is performed in situ as the film is being formed so that its resulting thickness, rate of formation and similar parameters can be controlled in an efficient manner.
The process of forming the film can be automatically controlled as a result of the continuous emissivity measurements.
This is of particular advantage in integrated circuit processing techniques for monitoring and controlling the deposition or growth of dielectrics, the deposition of metals and metal compounds, and the formation of other material layers.
Additional objects, advantages and features of the present invention will become apparent from the following description of its preferred embodiments, which description should be taken in conjunction with the accompanying drawings.



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