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 Flip chip optical semiconductor on a PCB

Details
Inventors: Mostafazadeh, Shahram; Smith, Joseph O.; Penry, Matthew D.;
Assignee: National Semiconductor Corporation (Santa Clara, CA)
Primary Examiner: Vigushin; John B.
Assistant Examiner:
Attorney, Agent or Firm: Beyer Weaver & Thomas

Semiconductor devices and methods for making semiconductor devices. The present invention allows a flip chip assembly to be used with an optical semiconductor device. The optical semiconductor flip chip is positioned over a hole in a PCB such that the imaging area of the optical semiconductor flip chip faces the hole. The hole allows the imaging area to be unobstructed by the PCB. Underfill material can be prevented from going into the hole by erecting a barrier on top of the PCB that surrounds the hole.

DETAILED DESCRIPTION The present invention provides semiconductor devices and methods for making semiconductor devices.
In one embodiment, a semiconductor device includes a PCB, a optical semiconductor, underfill material and a barrier.
The PCB, a substrate adapted to receive the optical semiconductor, has an opening that extends from the top of the PCB to the bottom of the PCB.
The optical semiconductor is attached to the PCB such that the optical semiconductor's imaging area is facing the opening and substantially unobstructed by the PCB.
The underfill material is dispensed in between the optical semiconductor and the PCB.
The barrier is located in between the optical semiconductor and the PCB, such that the barrier surrounds the opening in the top of the PCB and is adapted to prevent the underfill material from entering the opening.
In another embodiment, a semiconductor device is constructed by first providing a PCB that has an opening that extends from the top of the PCB to the bottom of the PCB.
Then a barrier is dispensed around the opening on the top of the PCB.
Afterwards, a flip chip optical semiconductor can be coupled to the top of the PCB such that the flip chip optical semiconductor covers the opening.
Then underfill material can be dispensed in between the flip chip optical semiconductor and the PCB, whereby the barrier prevents the underfill material from going into the opening.
Finally, a transparent cover can be attached to the bottom of the PCB.



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