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Transducer having a resonating silicon beam and method for forming same
| Details |
Inventors: Seefeldt, James D.; Mattes, Michael F.;
Assignee: SSI Technologies, Inc. (Janesville, WI)
Primary Examiner: Trinh; Michael
Assistant Examiner:
Attorney, Agent or Firm: Michael Best & Friedrich LLP
A method of forming apparatus including a force transducer on a silicon substrate having an upper surface, the silicon substrate including a dopant of one of the n-type or the p-type, the force transducer including a cavity having spaced end walls and a beam supported in the cavity, the beam extending between the end walls of the cavity, the method including the steps of: (a) implanting in the substrate a layer of a dopant of said one of the n-type or the p-type; (b) depositing an epitaxial layer on the upper surface of the substrate, the epitaxial layer including a dopant of the other of the n-type or the p-type; (c) implanting a pair of spaced sinkers through the epitaxial layer and into electrical connection with said layer, each of the sinkers including a dopant of the one of the n-type or the p-type; (d) anodizing the substrate to form porous silicon of the sinkers and the layer; (e) oxidizing the porous silicon to form silicon dioxide; and (f) etching the silicon dioxide to form the cavity and beam. |
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DETAILED DESCRIPTION The invention provides apparatus including a force transducer having a resonating beam that is formed in a silicon wafer and which apparatus is of relatively simple and inexpensive construction. As used herein, the term beam should be interpreted broadly to include microstructures such as tuning forks, H-beams, cross beams, interleaved combs, and spiral springs, etc. The invention also provides a method having relatively few manufacturing steps for forming apparatus including a force transducer having a resonating beam formed in a silicon wafer. In one form, the method includes the steps of implanting in a substrate a layer of either n-type or the p-type dopant; depositing a doped epitaxial layer on the upper surface of the substrate (wherein the dopant in the epitaxial layer is the opposite from that type of dopant in the substrate, i. e. , if the substrate has therein a p-type dopant, then the epitaxial layer includes an n-type dopant and vice versa); implanting a pair of spaced sinkers through the epitaxial layer and into electrical connection with the epitaxial layer, each of the sinkers including either the n-type or p-type dopant; anodizing the substrate to form porous silicon from the sinkers and the underlying doped substrate layer; oxidizing the porous silicon to form silicon dioxide; and etching the silicon dioxide to form the cavity and beam. It is an advantage of the invention to provide a method of forming a single crystal resonating beam within a cavity, which beam facilitates the placement of electronic circuitry directly on the beam. Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description, claims, and drawings.
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