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 Hardenable resin compositions

Details
Inventors: McDonnell, Christopher R. S.;
Assignee: Metalife Molecular Belzona Limited (North Yorkshire, GB2)
Primary Examiner: Jacobs; Lewis T.
Assistant Examiner:
Attorney, Agent or Firm: Chaskin; Jay L.

A composition comprising a liquid polymerizable resin and an alloy of iron and silicon, known as ferrosilicon, for use as a metal repair or reclamation material. The invention also includes a two-component pack including the liquid polymerizable resin as one component and a catalyst or hardener therefor as the other component, ferrosilicon being present in one or both components.

DETAILED DESCRIPTION I claim: 1.
A method of repairing metal parts comprising replacing worn or damaged portions of metal in said parts with a composition comprising a liquid polymerizable resin, ferrosilicon, and a hardener for said resin.
2.
A method according to claim 1 wherein the liquid resin includes an epoxy resin.
3.
A method according to claim 1 wherein the liquid resin includes at least one resin selected from the group consisting of a saturated polyester, a polyurethane, a polyamine, a polyamide, a polymercapton, a silicone, an unsaturated polyester, an acrylate and a methacrylate.
4.
A method according to claim 1 herein the ferrosilicon is an angular or spherical powder or a blend of both.
5.
A method according to claim 1 wherein the silicon content of the ferrosilicon is from 10 to 80 parts by weight per 100 parts by weight ferrosilicon.
6.
A method according to claim 1 wherein the silicon content of the ferrosilicon is from 10 to 20 parts by weight per 100 parts by weight ferrosilicon.
7.
A method according to claim 1 wherein the silicon content of the ferrosilicon is about 15 parts by weight per 100 parts by weight ferrosilicon.
8.
A method according to claim 1 wherein the ferrosilicon is present in an amount of from 250 to 350 parts by weight of resin.
9.
A method according to claim 1 wherein the composition also includes silicon carbide in an amount of from 40 to 60 parts by weight per 250 parts by weight ferrosilicon.
10.
A composition according to claim 1 wherein the composition also includes a silane as wetting agent, present in an amount of from 0.
5 to 1.
5 parts by weight per 100 parts by weight of resin.
11.
A method according to claim 1 wherein said composition is obtained by mixing the two components of a two component pack comprising a first component including said liquid polymerizable resin and a second component including said hardener for said liquid polymerizable resin, one or both of said first and second components also including ferrosilicon.




Description:
This invention relates to hardenable resin compositions and especially, although not exclusively to hardenable resin compositions which require a separate catalyst or hardener to be added to them in order to produce a hardened resin



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