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 Heated cellular structures

Details
Inventors: Bagley, Rodney D.; Lipp, G. Daniel;
Assignee: Corning Incorporated (Corning, NY)
Primary Examiner: Hart; Douglas
Assistant Examiner:
Attorney, Agent or Firm: Nwaneri; Angela N.

An electrically conductive cellular or honeycomb structure wherein the structure is heated to light off exhaust gases and/or to burn off deposited carbon particulates and thus periodically regenerate the structure. Electrodes attached to the surface of the structure or body pass electrical currents through the body, the currents causing temperature increase by resistance heating. The electrodes are radially or angularly spaced around the outer surface of the structure, near its input end face to thereby achieve a uniform temperature distribution at the input end face for quick light-off and/or for more complete combustion of the carbon particulates. This temperature distribution can also be made more uniform by the distribution of plugs of varying thickness and/or resistivity in selected areas of the input end face of the structure. The structure can be of the porous wall type wherein alternate passageways are plugged at the front and rear faces. The structure may be also formed of an aluminum iron alloy.

DETAILED DESCRIPTION According to the practice of this invention, a honeycomb structure or body of electrically conductive material, which is preheated by electrodes, is used to remove pollutants from combustion fluids.
Briefly, the structure has an inlet end face, an outlet end face, thin walls defining cells extending longitudinally therethrough, and an outer surface.
The structure is provided with a plurality of electrodes which are radially spaced around the outer surface of the structure such that electrical current can be passed to the structure through the electrodes.
In one embodiment, a device is provided for periodically regenerating a filter by burning off collected particulates which accumulate therein, such as carbon particles from diesel exhaust gas or fumes.
In this embodiment, the device is a regenerating filter construction and consists of a honeycomb structure formed of a porous metal or porous cermet or porous silicon carbide.
The structure includes a matrix of thin porous walls which define a plurality of cells extending longitudinally and mutually parallel therethrough, between the inlet and outlet end faces of the structure, the walls having substantially uniform interconnected open porosity of a volume and size sufficient to enable the fumes to flow completely through the walls and to restrain most or all of the particulates from passing completely through the walls.
In this regenerative filter construction, an inlet group of the cells open at the inlet end face are closed adjacent to the outlet end face, and an outlet group of the cells are closed adjacent to the inlet end face and open at the outlet end face, and each cell of the inlet group shares cell walls with cells of the outlet group, and each cell of the outlet group shares cell walls with cells of the inlet group.
A plurality of electrodes radially or preferably, angularly spaced around the outer surface of the structure, adjacent to the inlet end face of the structure, are secured to the outer surface, whereby electrical currents can be passed through the structure from selected pairs of said electrodes to thereby heat the porous metal honeycomb structure and burn off combustible particulates



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