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 Process for making xylitol

Details
Inventors: Melaja, Asko J.; Hamalainen, Lauri;
Assignee:
Primary Examiner: Wolk; Morris O.
Assistant Examiner: Marantz; Sidney
Attorney, Agent or Firm: Brumbaugh, Graves, Donohue & Raymond

A method for recovering xylitol from pentosan-, preferably xylan-containing raw materials including the steps of hydrolyzing the raw material, purifying the hydrolysate by ion exclusion and color removal, and then subjecting the purified solution to chromatographic fractionation to provide a solution containing a high level of xylose. The xylose solution is hydrogenated and a xylitol-rich solution is recovered by chromatographic fractionation using ion exchange resins.

DETAILED DESCRIPTION We claim: 1.
A method for the production of xylitol on a commercial scale from a pentose-rich solution obtained by acid hydrolysis of a pentosan-containing raw material which comprises the steps of a.
removing suspended solids from the solution by mechanical filtration; b.
removing inorganic salts and the major portion of organic impurities and color from the solution by ion exclusion; c.
removing the balance of color and other organic impurities by treating the solution with a material selected from the group consisting of an ion exchange resin and activated carbon; d.
fractionating the solution thus obtained by ion exchange chromatographic techniques to provide a xylose solution of high purity; e.
catalytically hydrogenating the xylose solution; and f.
subjecting the xylitol solution thus produced to ion exchange chromatographic fractionation to recover a xylitol fraction of high purity.
2.
The process of claim 1 wherein step (d) is accomplished by: a.
providing a column of a salt of a polystyrene sulfonate cation exchange resin cross-coupled with di-vinyl benzene; b.
submerging the column of resin in water; c.
feeding the pentose-rich solution having a dry material content of 25 to 55% by weight in uniform supply to the resin surface in the column at a flow rate of 0.
2 to 1.
5 cubic meters per hour per square meter of the cross-section of the resin column; and d.
recovering successively from the downstream side of the resin bed 1.
an initial fraction containing mostly water but also containing other pentoses and a low concentration of xylose, 2.
an intermediate fraction having a high concentration of xylose and small amounts of other pentoses, and 3.
a final fraction containing other pentoses and a minor amount of xylose.
3.
The process of claim 1, wherein step (f) is accomplished by: a.
providing a column of a salt of a polystyrene sulfonate cation exchange resin cross-coupled with di-vinyl benzene; b.
submerging the column of resin in water; c.
feeding the xylitol-rich solution having a dry material content of 25 to 55% by weight in uniform supply to the resin surface in the column at a flow rate of 0



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