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 Titanium impregnated silica-chromium catalysts

Details
Inventors: McDaniel, Max P.;
Assignee: Phillips Petroleum Company (Bartlesville, OK)
Primary Examiner: Levin; Stanford M.
Assistant Examiner:
Attorney, Agent or Firm:

In accordance with one embodiment of this invention, a silica hydrogel is prepared and dried in the presence of a pore preserving agent after which a titanium compound is anhydrously incorporated therewith. In accordance with the second embodiment of this invention, a silica hydrogel or a silica xerogel is impregnated with an aqueous organic acid solution of a substituted or unsubstituted titanium acetylacetonate. The invention allows the use of conventional drying to produce a silica exhibiting characteristics associated with azeotrope dried titanium-silica for use as a support for chromium catalysts. The resulting catalysts are broadly applicable in the polymerization of olefins and are of particular utility in the slurry polymerization of olefins, particularly predominantly ethylene monomer.

DETAILED DESCRIPTION I claim: 1.
A polymerization process compsiring contacting at least one mono-1-olefin having 2 to 8 carbon atoms per molecule with a catalyst produced by: (a) forming a silica hydrogel containing a pore preserving agent selected from (1) organic silicon compounds having the structure R.
sub.
n SiA.
sub.
4-n wherein n is an integer of 2 or 3, and wherein each R is a saturated or unsaturated hydrocarbon group wherein each R can be the same or different and wherein A is selected from the group consisting of hydroxy radicals, halides and alkoxy radicals in which the alkyl group therein contains from 1 to about 10 carbon atoms, (2) water soluble inorganic acids which are sufficiently ionized to produce a pH of 0 to 3.
5, (3) organic acids having an acid strength equal to or greater than that of acetic acid, and (4) anionic, cationic or non-ionic surfactants; (b) drying said hydrogel by means of air oven drying, spray drying, tray drying, vacuum oven drying or drying under a heat lamp to form a xerogel; (c) anhydrously incorporating a titanium compound into said xerogel; (d) wherein chromium is introduced by either coprecipitating same with said silica hydrogel, by combining a water-soluble chromium compound with said hydrogel, or adding anhydrous solution of a chromium compound soluble in non-aqueous solvents to said xerogel; and (e) after said drying of (b) and after said chromium of (d) is introduced, activating the resulting dried, chromium-containing composition by means of an activation procedure which comprises treatment at an elevated temperature in an atmosphere containing oxygen.
2.
A method according to claim 1 wherein said olefin is selected from ethylene, propylene, 1-butene, and 1-hexene.
3.
A method according to claim 2 wherein said olefin is predominantly ethylene.
4.
A method according to claim 3 wherein said polymerization is carried out at a temperature within the range of 66.
degree.
to 110.
degree.
C.
5.
A process according to claim 1 wherein said chromium in the form of a compound soluble in nonaqueous solvents is anhydrously impregnated onto said xerogel



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