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 Electrostatically enhanced HEPA filter

Details
Inventors: Cheney, William A.; Spurgin, Wendell P.;
Assignee: United Air Specialists, Inc. (Cincinnati, OH)
Primary Examiner: Prunner; Kathleen J.
Assistant Examiner:
Attorney, Agent or Firm: Frost & Jacobs

A conventional HEPA (high efficiency particulate air) filter is provided with a ionizer at its air inlet face to enhance its efficiency. The filter comprises a non-conductive fibrous filter medium sheet formed in a zig-zag or accordian fold. Within each fold of the filter medium is there located a conductive spacer so that the accordian folds are supported and substantially evenly spaced throughout the filter. By virtue of the accordian fold of the filter medium sheet, a series of spacers, forming a first set thereof, each has one of its longitudinal edges exposed at the air inlet face of the filter and the other of its longitudinal edges covered at the air discharge face of the filter. The remaining spacers constitute a second set thereof, each having one of its longitudinal edges exposed at the air discharge face of the filter and the other of its longitudinal edges covered at the air inlet face of the filter. The spacers of the first and second sets alternate, one adjacent the other. The ionizer comprises a plurality of wire-like electrodes and grounded plate-like electrodes arranged alternately and in parallel spaced relationship in a plane perpendicular to the spacers and are positively charged by connection to a high voltage, low current source. The ionizer electrodes are located within charging range of the first set of spacers which are charged by ion flow from the corona of the ionizing electrodes. To create a field between the first set of spacers and the second set of spacers, the spacers of the second set are connected together and to ground. In another embodiment the ionizer is located remotely with respect to one or more HEPA filters and functions to charge the particulate material. A single wire-like electrode is located at each HEPA filter to charge one of its first and second sets of spacers, the other of its first and second sets of spacers being connected to ground.

DETAILED DESCRIPTION OF THE INVENTION The HEPA filter utilized in the practice of the present invention is substantially conventional, except for those modifications to be enumerated hereinafter.
The HEPA filter is illustrated in FIGS.
1 and 2, and is generally indicated at 1.
The filter 1 comprises a frame, generally indicated at 2.
The frame may be made of any appropriate non-conductive material, such as wood, pressboard, molded plastic or the like.
For purposes of an exemplary showing, the frame is illustrated as comprising four side members 2a-2d.
Within the confines of the frame 2, there is located a non-conductive, fibrous filter medium sheet 3 of fiberglass or other appropriate material known in the art.
As can most clearly be seen in FIG.
2, the filter medium sheet 3 is folded in a zig-zag or accordian fold with one of its ends lying along frame side member 2c.
It will be appreciated that the other of its ends will similarly lie along frame side member 2a.
The filter medium sheet is of such width as to extend from frame side 2b to frame side 2d.
As can be seen from both FIGS.
1 and 2, the folds of the filter medium sheet 3 are substantially evenly spaced from each other and are held substantially parallel to each other by a plurality of spacer elements 4 and 5.
Spacer elements 4 and 5 are identical and are made of electrically conductive material.
Such spacers most frequently encountered in the industry are made of corrugated metallic foil such as aluminum foil and the spacers 4 and 5 are so illustrated in FIGS.
1 and 2.
The spacers 4 and 5 (as is true of filter medium sheet 3) extend from frame side member 2b to frame side member 2d with the corrugations extending in the direction of flow of the dust laden air.
This flow direction is indicated by arrow A in FIG.
2.
Although the spacers 4 and the spacers 5 are identical, they have been designated by different index numerals for the following reason.
It will be noted that by virtue of the accordian fold of the filter medium sheet 3, that longitudinal edge of each spacer 4 at the air inlet face of filter 1 is exposed, while that longitudinal edge of each spacer 4 at the air discharge face of filter 1 is covered by the filter medium sheet 3



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