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Home Nonmetallic Processes Method-and-apparatus-for-extrusion-blow-molding-polyethylene-terephthalate-articles

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 Method and apparatus for extrusion blow molding polyethylene terephthalate articles

Details
Inventors: Belcher, Samuel L.;
Assignee: Sabel Plastechs, Inc. (Cincinnati, OH)
Primary Examiner: Chiesa; Richard L.
Assistant Examiner:
Attorney, Agent or Firm: Wood, Herron & Evans

The present invention is directed to a method and apparatus for extrusion blow molding polyethylene terephthalate articles. Articles produced according to this invention may be monolayer or multilayer; they may be circumferentially or biaxially oriented; and they may be heat set.

DETAILED DESCRIPTION The present invention is directed to a method and apparatus for extrusion blow molding polyethylene terephthalate articles.
Articles produced according to the practice of a preferred embodiment of the disclosed method and apparatus are monolayer PET and can be either circumferentially or biaxially oriented.
These articles are formed by enclosing segments of a monolayer tube of PET, which has been extruded from a single screw extruder, in one mold of a set of traveling blow molds and blowing the articles, as will be described more fully herein.
In another preferred embodiment, the articles produced are multilayer and can be either circumferentially or biaxially oriented.
These articles are formed by enclosing segments of a multilayer tube, which has been co-extruded from a plurality of extruders (each extruder extruding one component layer of the multilayer tube), in one mold of a set of traveling blow molds and blowing the desired articles, as will be described more fully herein.
Both the above-mentioned embodiments require at least one single-screw extruder that is specially adapted to continuously extrude PET in the form of a hollow tube such that the PET has sufficient hot melt strength to be subsequently blow molded.
A preferred extruder comprises a barrel having an input and an output opening, an extrusion screw disposed within the barrel, a die adapter attached to the barrel at the output end, a die head attached to the die adapter and a plurality of heater bands for heating the barrel, die adapter and die head, which in turn heat the PET.
The input opening in the barrel, which may be fitted with a hopper, is used for charging the extruder with PET pellets.
While any suitable PET pellets may be used in the disclosed method and apparatus, the following are listed as suitable examples: Eastman's 7352, 9663, 9921 and 9899; ICI's 5122c and 5822c; Goodyear's 7207 and 8006; and American Hoechst's T-95.
The design and operation of the PET extruder are critically important in the practice of the present invention and several competing factors must be considered



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