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Three dimensional model tree by laser cutting
| Details |
Inventors: Gruber, Michael I.;
Assignee:
Primary Examiner: Loney; Donald J.
Assistant Examiner: Ahmad; Nasser
Attorney, Agent or Firm: Blakely, Sokoloff, Taylor & Zafman
A method of fabricating model trees and plants for decorating a diorama. The model is made from stacking foliage disks on a telescoping dowel, which functions as an imitation trunk. First, an outline of leaves and branches is drawn within a panel on paper. Next, the outline is shaded in to obtain a silhouette thereof. Numerous foliage disks can be clustered on a single panel to conserve space and to facilitate mass production. The silhouette is photographed to obtain a reverse image. Then through photolithography and etching, a metal template of the reverse image is made. The template is overlaid on a wood veneer having a kraft paper backing, and is laser cut. After laser cutting, each foliage disk can be separated from the veneer sheet. An assembly hole is provided in each foliage disk to facilitate attachment to the dowel. In an alternative embodiment, the trunk can be fashioned from braided wire with one end that is unraveled and flared outwards. Individual foliage disks are then mounted to the flared strands. A modelmaker can customize the model trees by painting the foliage disks, bending or shaping the foliage disks, cutting the dowel or braided wire to obtain a certain scale tree trunk, or using different wood or paper veneers from which the foliage disks are cut. |
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DETAILED DESCRIPTION The present invention relates to a model fabricated from a process involving obtaining a reverse image of a silhouette of a figure, wherein the reverse image is defined by a light area bordered by dark area; transferring the reverse image to a template having borders defined by the light and dark areas; overlaying the template on a veneer to mask portions thereof; using a laser cut technique around the template to carve out a pattern from the veneer that duplicates the silhouette; and separating the pattern from the veneer. The silhouette may be created by marking an outline of a figure on a substrate and shading in portions of the outline to obtain the silhouette of the figure defined by a dark area bordered by a light area. Moreover, each pattern may optionally be utilized as a foliage disk, a plurality of which may be assembled and attached to an imitation trunk. In a preferred embodiment, the present invention provides that the figure resemble leaves on a tree, hedges, or any form of plant life. These "foliage disks" as they are called can be stacked on a dowel, simulating the tree trunk, and then placed in a model scene. In the preferred embodiment, the model scene is an architectural diorama. The foliage disks may be interconnected and "nested" on a single panel at the initial drawing stage. Later on in the process, nesting the foliage disks leads to conservation of the veneer sheet, less wasted material, high production capacity, and improved laser cutting efficiency. The present invention allows various veneers and sheet materials to be used depending upon application. Also, the trunks are preferably made from interconnecting dowels that may be cut to different lengths depending on the scale of the model. Center holes are provided in the foliage disks to facilitate quick and easy assembly to the trunk. In one alternative embodiment, the foliage disks may be designed and drawn in a rectangular format so as to represent hedges. These may be bent or folded to impart a three-dimensional depth thereto, and of course, a dowel is not necessary in this instance
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