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 High speed optical inspection apparatus for a transparent disk using gaussian distribution analysis and method therefor

Details
Inventors: Brunfeld, Andrei; Shamir, Joseph; Toker, Gregory; Singher, Liviu; Laver, Ilan; Pekel, Ely;
Assignee: Brown & Sharpe Surface Inspection Systems, Inc. (North Kingstown, RI)
Primary Examiner: Allen; Stephone B.
Assistant Examiner:
Attorney, Agent or Firm: Wolf, Greenfield & Sacks, P.C.

An optical inspection apparatus operates at high speed at very high resolution for detecting defects in transparent disks in a production environment. These transparent disks are of the type commonly used as disk platters in hard disk drives. This apparatus uses a laser beam directed to a polygon scanner, which provides a linear scan of the beam along a radius of the disk. The disk to be inspected is rotated such that its entire surface passes the scan path of the laser beam. The laser beam, after passing through the unit to be inspected, is directed to a parallel detector array, which detects changes in the nominal Gaussian distribution of the laser beam that correspond to defects in the surface of the transparent disk above a programmable threshold level. This parallel detection method allows the inspection apparatus to identify defects much smaller than the diffraction limits of the optics used, and will accurately identify changes of the laser beam caused by defects in the disk. An automatic disk handler loads untested disks into the apparatus and unloads and sorts tested disks according to the results of the inspection.

DETAILED DESCRIPTION It is an object of this invention to provide a high-speed optical inspection apparatus and method suitable for production testing of transparent disks.
It is another object of this invention to provide a high speed optical inspection apparatus and method which is computer-controlled using an IBM PC-AT computer or equivalent.
It is a further object of this invention to provide a high speed optical inspection apparatus and method with surface inspection which has a high speed optical scanner to provide linear movement of the beam across a radius of the disk, and a disk actuator to rotate the disk, thereby positioning each portion of the disk in the path of the linear movement of the beam, thereby completely inspecting the entire face surface of the disk.
It is still another object of this invention to provide a high speed optical inspection apparatus and method with edge inspection using a light source and linear Charge-Coupled Device (CCD) cameras which scan the edge of the disk as it is rotated during surface inspection.
It is yet another object of this invention to provide a high speed optical inspection apparatus and method which has an automatic disk handler for automatically loading the disks into the apparatus and for automatically unloading the disks from the apparatus.
It is a still further object of this invention to provide a high speed optical inspection apparatus and method which detects both phase and amplitude changes of the light beam using multiple detectors to sense changes in the nominal Gaussian distribution of the light beam.
It is yet another object of this invention to provide a high speed optical inspection apparatus and method which has a trigger detector within the path of the scanning light beam to provide a signal to synchronize the controlling computer to the scan of the light beam.
According to the preferred embodiment of the present invention, an optical inspection apparatus for inspecting a transparent disk is provided.
This inspection apparatus is controlled by an IBM PC-AT computer or equivalent, and has a typical color monitor, printer and keyboard



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