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 Photopolymerizable composition containing a photosensitive donor and photoinitiating acceptor

Details
Inventors: McGinniss, Vincent D.; Schwerzel, Robert E.;
Assignee: Battelle Memorial Institute (Columbus, OH)
Primary Examiner:
Assistant Examiner:
Attorney, Agent or Firm:

Disclosed is a photopolymerizable vehicle and method for the selective photopolymerization of said vehicle by the application of a plurality of different selected wavelengths of energy wherein any single wavelength of energy is inadequate for effecting said photopolymerization. The method comprises sequentially applying a plurality of different selected wavelengths of energy to said vehicle whereby polymerization is effected at the intersection of said wavelengths of energy. The photopolymerizable vehicle comprises: (a) a medium selected from photopolymerizable ethylenically unsaturated monomers, oligomers, prepolymers, or mixtures thereof; (b) a photosensitive donor responsive to first selective wavelengths of energy for generating primary excited-state donor molecules which are not responsive to said first selected wavelengths of energy, but are responsive to sequentially applied second selective wavelengths of energy for generating secondary higher energy level excited-state donor molecules; and (c) a photoinitiating acceptor having a ground energy state below said primary donor energy state and a lowest primary excited state at least about 5 kcal/mole greater than said primary excited state of said donor, said secondary higher energy level excited state donor molecules being at least about 5 kcal/mole greater than said lowest primary excited state of said acceptor and transferring energy to said acceptor for initiating photopolymerization of said vehicle. Wavelengths of energy for effecting the selective photopolymerization preferably are generated by lasers.

DETAILED DESCRIPTION OF THE INVENTION An important feature of the photoabsorbers used in the present invention is their lack of photoinitiating groups.
A donor or combination of donors are sequentially activated to excited states but such excited states do not generate free radicals.
Rather, upon application of the second selected wavelenghts of energy, the donor molecules are transformed to a sufficiently high energy state so that transfer of energy to the acceptor molecule can occur.
The acceptor molecules bear the photoinitiating reactivity which via conventional free-radical intermediate generation results in the photopolymerization of the photopolymerizable vehicle.
Without the presence of the second selective wavelength of energy, the excited state or states of the donor molecules will not result in any generation of photo-initiating functionality.
Thus, the clarity and resolution of the vehicle is preserved which resolution permits precise control over the photopolymerization process for ensuring the generation of a three-dimensional figure within the vehicle which is of precise dimensions and surface configuration.
Of course, it will be appreciated that a series of donor molecules may be excited one after the other prior to ultimate generation of an acceptor in an excited state.
Thus, the use of three or more wavelengths of energy is comprehended within the broad teachings of the present invention.
A variety of relationships between the excited states of the donor and acceptor molecules must be maintained in order for the present invention to operate effectively and efficiently as described herein.
In order to explore these relationships more fully, reference is made to FIG.
1 which sets forth the energy transformation relationships between the donor and acceptor molecules.
The donor molecule initially is excited by the application of energy (h.
nu.
.
sub.
1) to a high S.
sub.
1 state which can then intersystem cross to a lower T.
sub.
1 state.
This process may or may not occur through radiationless transition from the S



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