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Home Quantum Computing Process-for-the-preparation-of-concentrated-stable-liquid-dye-solutions-of-CI-Direct-Yellow-11-utilizing-an-extended-surface-silica-filter-aid-during-a-desalting-procedure

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 Process for the preparation of concentrated stable liquid dye solutions of CI Direct Yellow 11 utilizing an extended surface silica filter aid during a desalting procedure

Details
Inventors: Hinson, James W.; Cleverdon, Jo A.;
Assignee: Ciba-Geigy Corporation (Ardsley, NY)
Primary Examiner: Higel; Floyd D.
Assistant Examiner:
Attorney, Agent or Firm: Jorda; Karl F.

A process is disclosed for the preparation of concentrated stable liquid dye solutions of CI Direct Yellow 11 starting with the tetrasodium complex of the stilbeneazo(xy) based-catalyzed condensation of 4-nitro-toluene-2-sulfonic acid, the wet-cake or the dried technical grade of the condensed tetrasodium complex. The process comprises the steps of forming an aqueous suspension of the starting materials which are admixed with the extended surface silica filter aid and the resulting slurry is acidified with a strong inorganic acid to pH below about 2.5; the slurry is heated to promote the metathetical reaction forming the free acid complex of the yellow chromophore and sodium sulfate or sodium chloride; the salt remains in water-soluble form while the insoluble free acid complex is absorbed on the filter aid; the resulting acidified slurry is filtered through a filter, pre-coated with an aqueous slurry of the filter aid; the resulting filter-cake, containing the free acid complex, is washed with water until all the salt is removed; the washed filter cake is reslurried with an alkanolamine/water mixture; the alkanolamine is present in an amount sufficient to provide an aqueous phase in the pH range 6.5 to 7.5; the free acid complex is converted to the liquid alkanolamine stilbeneazo(xy) complex of the Direct Yellow 11 which is desorbed from the filter aid; the neutralized slurry is filtered; the filtrate contains the alkanolamine-complexed Direct Yellow chromophore, which is concentrated by removing the contained water until the stable liquid Paper Yellow 11 complex dyestuff results.

DETAILED DESCRIPTION As mentioned, the preferred starting materials are derived from the tetrasodium complex of Direct Yellow 11.
However any complex that yields the free acid complex on acidification may be desalted and stabilized by this process including the lithium Paper Yellow 11 complex according to the aforementioned U.
S.
Pat.
No.
3,905,949 (duPont).
The preferred strong inorganic acid for preparing the free acid complex is sulfuric acid.
At elevated temperatures only stoichiometric amounts are needed to complete the metathetical reaction.
Hydrochloric acid requires an excess to complete the reaction and the resulting NaCl does not vary sufficiently in solubility with temperature to permit speedy washing from the filter.
Nitric acid has been found to shift the dyestuff color slightly to longer wave lengths introducing orange shades to the dyed paper.
The alkanolamines are particularly excellent solubizers for the alkanolamine complexes.
The dyestuffs they provide disperse easily in the dyeing solutions and are self-leveling, penetrating easily into massed or felted fibers.
The useful alkanolamines have the formula ##STR2## where at least one of R', R" or R"' are HO(CH.
sub.
2).
sub.
n, the rest being H or CH.
sub.
3 (CH.
sub.
2).
sub.
m, where n is an integer from 1 to 6 and m is 0 to 6.
Preferred are triethanolamine (TEA) and diethanolamine (DEA).
Economically useful is the commercially available unrefined mixture containing 85% TEA and 15% DEA.
After acidification the slurry is heated to about reflux temperature (97.
degree.
C.
) for about 30 minutes to ensure completion of the reaction.
The neutralization reaction proceeds rapidly even at room temperature being hindered only by the viscosity of the alkanolamine.
To promote this reaction, the neutralization mixture is maintained at about 65.
degree.
C.
to ensure lowered viscosity of the mixture during conversion to the alkanolamine stilbeneazo(xy) complex and its filtration.
The final complex, after removal of the excess water, is adjusted to an absorbence of 24 at



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