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Details
Inventors: Ono, Masahiro; Bessho, Yoshihiro;
Assignee: Matsushita Electric Industrial Co., Ltd. (Osaka, JP)
Primary Examiner: Chaudhuri; Olik
Assistant Examiner: Chambliss; Alonzo
Attorney, Agent or Firm: Merchant & Gould P.C.

A semiconductor unit, in which a semiconductor device having protruding electrodes is mounted face down onto the terminal electrodes of a circuit board through a bonding layer made of at least two kinds of conductive adhesive, and a method for manufacturing the semiconductor unit.

DETAILED DESCRIPTION OF THE INVENTION Hereinafter, the invention is further explained by referring to the following embodiments.
(First Embodiment) FIGS.
1(a), (b) and (c) are cross-sectional views showing the manufacturing method for a semiconductor unit of the first embodiment of the invention.
As shown in these figures, two-step protruding electrodes (bumps) 7 made of Au are formed on an electrode pad 3 of a semiconductor device (IC chip) 6.
On the other hand, input-output terminal electrodes 8 are formed on a circuit board 9.
First of all, as shown in FIG.
1(a), a first conductive adhesive 4 made of conductive fillers containing at least two kinds of atoms--for example, AgPd conductive filler--is transferred onto protruding electrodes (bumps) 7 of face down semiconductor device (IC chip) 6.
Then, as shown in FIG.
1(b), a second conductive adhesive 5 made of conductive fillers containing simple substance atoms--such as Ag conductive fillers--is transferred onto the protruding electrodes (bumps) 7, which is transferred with first conductive adhesive 4.
As a result, a bonding layer composed of first conductive adhesive 4 and second conductive adhesive 5 is formed on protruding electrodes (bumps) 7.
As shown in FIG.
1(c), second conductive adhesive 5 is then adhered onto input-output terminal electrodes 8 of circuit substrate 9, and semiconductor device (IC chip) 6 is mounted face down on a circuit board 9.
Finally, gaps between the semiconductor device (IC chip) 6 and circuit board 9 and the sides of semiconductor device (IC chip) 6 are underfilled with a under-fill resin 2 (which has a pH of about 4) made of inorganic rigid fillers (for instance, silica) and organic resin (e.
g.
, epoxy-based resin).
As a result, a semiconductor unit is provided.
In the semiconductor unit mentioned above, the protruding electrodes (bumps) 7 of semiconductor device (IC chip) 6 and input-output terminal electrodes 8 of circuit board 9 are electrically connected through the bonding layer made of the two kinds of conductive adhesive (first and second conductive adhesives 4 and 5), so that the adhesive strength increases at the boundary between first conductive adhesive 4 and protruding electrodes (bumps) 7 of semiconductor device (IC chip) and at the boundary between second conductive adhesive 5 and input-output terminal electrodes 8 of circuit substrate 9



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