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 Single mask process for forming both n-type and p-type gates in a polycrystalline silicon layer during the formation of a semiconductor device

Details
Inventors: Maddox, III, Roy L.; Mathews, Viju K.; Fazan, Pierre C.;
Assignee: Micron Semiconductor, Inc. (Boise, ID)
Primary Examiner: Hearn; Brian E.
Assistant Examiner: Chaudhari; C.
Attorney, Agent or Firm: Protigal; Stanley N.

Described is a process used during the formation of a semiconductor device to produce a doped layer of polycrystalline silicon having a pair of conductivity types using a single mask step. In a first embodiment, a patterned nonoxidizing layer is formed over the layer of polycrystalline silicon thereby leaving protected and exposed poly. The exposed polycrystalline silicon is doped, then oxidized, with the protected poly being free of oxidation. The nonoxidizing layer is stripped, and a blanket implant is performed. The oxidation prevents the previously doped polycrystalline silicon from being counterdoped. The oxidation is then stripped and wafer processing continues. In a second embodiment, a layer of resist is formed over the polycrystalline silicon layer, and the exposed poly is heavily doped with a material having a first conductivity type. The resist is removed, and the surface is blanket doped with a material having a second conductivity type. The second conductivity type is chosen so as to have minimal counterdoping effect of the previously doped polycrystalline silicon. Wafer processing continues.

DETAILED DESCRIPTION An object of the invention is to provide a process for forming a layer of polycrystalline silicon having both p-type and n-type conductivity using a single mask step.
This and other objects of the invention are realized by first forming n- and p-wells in a semiconductor substrate, and forming layers of oxide (such as gate oxide) and polycrystalline silicon over the substrate.
Next, a nonoxidizable dielectric such as Si.
sub.
3 N.
sub.
4 is patterned on top of the polycrystalline silicon so as to cover the n-well in the substrate.
The exposed poly is doped to an n-type conductivity, for example by implantation or by diffusion/deposition.
The poly over the p-wells then becomes n-type.
The n-type poly is then oxidized with the amount of oxidization controlled so as to leave a sufficient amount of n-type poly unoxidized over the p-wells.
A poly thickness of 1,000 .
ANG.
is known to be sufficient, although thicknesses, either thicker or thinner, are also possible.
The poly over the n-wells is not oxidized due to the patterned nonoxidizing dielectric layer which was deposited earlier in the process as described above.
The remaining nonoxidizing dielectric patterned layer is now removed without removing any significant amount of oxide or poly.
The poly over the n-wells is then doped to a p-type conductivity by ion implantation or by diffusion/deposition.



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