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Soft magnetic alloy and plane magnetic element
| Details |
Inventors: Hayakawa, Ysuo; Kojima, Akinori; Makino, Akihiro;
Assignee: Alps Electric Co., Ltd. (Tokyo, JP)
Primary Examiner: Kiliman; Leszek
Assistant Examiner:
Attorney, Agent or Firm: Shoup; Guy W., Bever; Patrick T.
A soft magnetic alloy film includes: a fine crystalline phase having an average grain size of 10 nm or less and essentially consisting of Fe of b-c-c structure; and an amorphous phase containing a rare earth element or at least one of the elements, Ti, Zr, Hf, V, Nb, Ta and W, and O (oxygen) in a large amount, the fine crystalline phase and amorphous phase existing in a mixed state, with the proportion of the fine crystalline phase of Fe of b-c-c structure to the entire structure being 50% or less. A plane magnetic element employs such a soft magnetic alloy. |
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DETAILED DESCRIPTION To achieve the above object, there is provided, in accordance with the present invention, a soft magnetic alloy film comprising: a fine crystalline phase having an average gain size of 10 nm or less and essentially consisting of Fe of b-c-c structure; and an amorphous phase containing a rare earth element or at least one of the elements, T, Zr, Hf, V, Nb, Ta and W, and O (oxygen) in a large amount, said fine crystalline phase and amorphous phase existing in a mixed state, with the proportion of the fine crystalline phase of Fe of b-c-c structure to the entire structure being 50% or less. The alloy preferably has a composition of Fe. sub. a M. sub. b O. sub. c ; where M represents at least one of the rare earth elements or a mixture thereof, the composition ratios a, b and c (in atomic %) being as follows: 50. ltoreq. a. ltoreq. 70 5. ltoreq. b. ltoreq. 30 10 . ltoreq. c . ltoreq. 30 a +b +c =100 Further, a composition of Fe. sub. d M'. sub. e Of is also possible; where M' represents at least one of the elements, Ti, Zr, Hf, V, Nb, Ta and W, or a mixture thereof, the composition ratios d, e and f (in atomic %) being as follows: 45. ltoreq. d . ltoreq. 70 5. ltoreq. e. ltoreq. 30 10. ltoreq. f. ltoreq. 40 d +e -f =100 In accordance with the present invention, there is further provided a plane magnetic element comprising: a substrate, a spiral plane coil, an insulating layer, and a soft magnetic film as described above, laid one on top of the other.
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