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Insulation-module-assembly-and-apparatus-for-installation

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Insulation module assembly and apparatus for installation

Details

Inventors: Knight, Curtis L.; Caffey, Robert W.;
Assignee: Premier Refractories and Chemicals, Inc. (PA)
Primary Examiner: Friedman; Carl D.
Assistant Examiner: Nguyen; Kien
Attorney, Agent or Firm: Ostrolenk, Faber, Gerb & Soffen

An insulation module assembly for attachment to wall requiring insulation includes an anchor member having a base portion and an arm portion that extends at an angle from an end of the base portion and away from the wall. The base portion and the arm portion have openings formed therein. A hollow elongated anchor tube has opposing ends extending through the openings of the arm portions. The anchor tube includes beveled open ends formed therein. A layer of insulating material is impaled on the anchor tube and positioned on opposite sides of the anchor member. Access is provided to the wall through the layers of insulating material and the opening of the base portion of the bracket. A method for installing the insulation module assembly includes inserting a current carrying rod including a stud assembly attached to an end thereof through the assembly until the stud assembly operatively engages the anchor member and protrudes through the insulating layers. The current carrying rod is operatively engaged with a stud welding apparatus and current from the stud welding apparatus is then applied through the current carrying rod to the stud assembly to stud weld the insulation module assembly to the wall.

DETAILED DESCRIPTION It has now been found that the above and other objects of the present invention are attained in an insulation module assembly for attachment directly through the assembly to a wall requiring insulation.
The assembly includes a plurality of insulating layers stacked in parallel alignment.
The insulating layers form a first face to be in operative engagement with the wall and a parallel second face opposite to the first face.
A fastener is interposed between the insulating layers to fasten the layers to the wall.
The insulating layers are retained in close parallel alignment when fastened to the wall by a hollow elongated anchor tube having beveled open ends formed therein.
The anchor tube is operatively engaged with the fastening means and includes the insulating layers impaled thereon.
Access is provided thereon to the wall and the fastening means through the first and second faces of the insulating layers.
In a preferred embodiment, the fastener includes an anchor member having a base portion and first and second arm portions that extend at an angle from opposite ends of the base portion.
The base portion includes a first opening formed therein and the first and second arm portions have respective second and third openings formed therein.
Preferably, the base portion of the anchor member is oriented in a plane parallel to and lies substantially flush with the first face of the insulating layers.
The arm portions at the second and the third openings are oriented in a plane normal to the first face.
An electrically insulating hollow elongated member extends through the first and second faces of the insulating layers to provide access to the wall and the fastening means through the insulation module assembly.
The hollow elongated member includes a first open end and an opposing second open end.
The first open end is aligned with and projects from the first opening of the base portion away from the wall.
In a preferred embodiment, a stud assembly is in operative engagement with the anchor member to secure the insulation module assembly to the wall

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