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Details
Inventors: Krishnakumar, Suppayan M.; Collette, Wayne N.; Nahill, Thomas E.;
Assignee: Continental PET Technologies, Inc. (Florence, KY)
Primary Examiner: Nold; Charles
Assistant Examiner:
Attorney, Agent or Firm: Wolf, Greenfield & Sacks, P.C.

This relates to a returnable/refillable container in the form of a blow molded polyester biaxially oriented bottle wherein the container includes a domed base construction wherein the wall thickness gradually and smoothly increases to a maximum at the center of the dome. This also relates to a specially configurated preform which is blow molded to form the container and a specially configurated blow mold cavity for receiving a preform having a lower axial projection in the fore of an elongated gate without crushing.

DETAILED DESCRIPTION We claim: 1.
A preform for use in blow molding a container suitable for refilling, the preform being an injection molded polyester member having: a closed bottom end and an open top end; a neck finish at the open top end; a body-forming portion which on blow molding will form a body of the container; a shoulder-forming portion disposed between the neck finish and the body-forming portion and which on blow molding will form a shoulder of the container; and a base-forming portion which on blow molding will form a base of the container, the base-forming portion having a generally hemispherical outer surface at the closed bottom end and a thickened portion between the bottom end and the body forming portion, the thickened portion having an increased wall thickness as compared to the wall thickness of the body-forming portion; characterized in that the base-forming portion has a generally hemispherical inner surface at the bottom end and the thickened portiom has an upper cylindrical portion of the increased wall thickness and a lower tapered portion which gradually reduces in wall thickness towards the bottom end.
2.
A preform according to claim 1, wherein the generally hemispherical outer and inner surfaces of the bottom end have different centers so that there is a continuing gradual reduction in wall thickness in the bottom end.
3.
A preform according to claim 1 or 2, wherein the bottom end has a centrally-located thickened gate region joined to the inner and outer surfaces in a smooth connection free of sharp corners.
4.
A preform according to claim 3, wherein the bottom end adjacent the thickened gate region has e wall thickness which is 50-70% of the thickness of the upper cylindrical portion.
5.
A preform according to claim 4, wherein the polyester is polyethylene terephthalate (PET).
6.
A preform according to claim 5, wherein the thickness of the upper cylindrical portion is about 10-30% greater than the thickness of the body-forming portion.
7.
A preform according to claim 1, wherein the upper cylindrical portion is joined to the body-forming portion by a tapered portion which gradually reduces in thickness from the upper cylindrical portion to the body-forming portion



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