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Details
Inventors: Dennison, Kathleen A.; Kolcinski, Bruce E.; Krishnan, Subramanian; Russell, Patrise M.;
Assignee: Minnesota Mining and Manufacturing Company (St. Paul, MN)
Primary Examiner: Sever; Frank
Assistant Examiner:
Attorney, Agent or Firm: Griswold; Gary L., Kirn; Walter N., Maki; Eloise J.

Asymmatric, porous polyamide membranes permeable to fluid flow comprising: (A) a porous skin layer, and (B) adjacent to the skin layer, an integral, porous support layer having at least one region comprising a network of substantially parallel, hollow tube-like structures, each of the tube-like structures being oriented such that the longitudinal dimension of each tube-like structure is essentially perpendicular to the skin layer; wherein the skin layer is relatively thin and dense compared to the support layer, the pore diameters in the skin layer are relatively small compared to the diameters of the tube-like structures in the support layer, in membrances having support layers with more than one region, the cross-sectional area of the tube-like structures is larger in regions located farther from the skin layer, and the polyamide is an aliphatic polyamide having a glass transition temperature of less than 200.degree. C., and method of making the same. These membranes are useful in ultrafiltration and microfiltration processes.

DETAILED DESCRIPTION This invention provides an asymmetric, porous polyamide membrane permeable to fluid flow comprising: (A) a porous skin layer, and (B) adjacent to the skin layer, an integral, porous support layer (i.
e.
, a support layer formed in the same operation or step and having substantially the same composition as the skin layer) having at least one region comprising a network of substantially parallel, hollow tube-like structures, each of the tube-like structures being oriented such that the longitudinal dimension of each tube-like structure is essentially perpendicular to the skin layer; wherein: the skin layer is relatively thin and dense compared to the support layer, the pore diameters in the skin layer are relatively small compared to the diameters of the tube-like structures in the support layer, and in membranes having support layers with more than one region, the cross-sectional area of the tube-like structures is larger in regions located farther from the skin layer, and the polyamide is an aliphatic polyamide having a glass transition temperature of less than 200.
degree.
C.
This invention further provides supported asymmetric membranes, i.
e.
, membranes comprising the polyamide membrane described above and a preformed, porous, support layer, e.
g.
non-woven web, woven cloth or paper, having two parallel surfaces.
This invention also provides a method of preparing the asymmetric and supported asymmetric membranes described above comprising the steps of: (a) preparing a casting solution comprising the polyamide dissolved in an alcohol/salt solution; (b) coating a film of preselected thickness of the casting solution onto the surface of a casting substrate (e.
g.
a TEFLON-coated surface, glass, or polyethylene terephthalate) or coating a film of preselected thickness of the casting solution onto one or both of the parallel surfaces of a preformed, porous support material and placing the resulting coated preformed support on a casting substrate, or (c) extruding a hollow fiber of the casting solution through an annular die; (d) immersing the resulting film, coated preformed support, or hollow fiber in a liquid non-solvent bath thereby precipitating the polyamide and forming an asymmetric polyamide membrane or asymmetric, supported polyamide membrane, and recovering the membrane or supported membrane from the non-solvent bath and drying it



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