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 Method of semiconductor manufacture using an inverse self-aligned mask

Details
Inventors: Doan, Trung T.;
Assignee: Micron Technology, Inc. (Boise, ID)
Primary Examiner: Chaudhuri; Olik
Assistant Examiner: Pham; Long
Attorney, Agent or Firm: Hopkins, French, Crockett, Springer & Hoopes

A process for fabricating a CMOS integrated circuit having both P-channel and N-channel areas in the substrate. The process forms a single self-aligned mask to define the positions of both of the channel areas on the substrate. The process includes: depositing a maskable material on the substrate; photopatterning and etching the maskable material to expose a pattern of areas on the substrate; tailoring the pattern of areas as P-channel or N-channel; depositing a second material over the maskable material and over the tailored areas of the substrate; chemically mechanically polishing (CMP) the second material to an endpoint of the maskable material; selectively etching the maskable material to expose a second pattern of areas on the substrate aligned with the first pattern of areas; and then tailoring the second pattern of areas as P-channel or N-channel.

DETAILED DESCRIPTION In accordance with the present invention, a novel method for forming an inverse self-aligned mask for the manufacture of CMOS semiconductor devices is provided.
The method of the invention includes the steps of: depositing a maskable material on a substrate; forming a pattern of openings on the maskable material using a photolithographic process to define and expose a pattern of areas (or regions) on the substrate which may be tailored for a semiconductor device as required; depositing a second material over the maskable material and over the pattern of areas on the substrate; polishing the second material to an endpoint of the maskable material in order to define a second patterned layer on the substrate; and selectively removing the first material in order to expose a second pattern of areas on the substrate which may also be tailored for a semiconductor device as required.
As an example, the method of the invention may be used to implant N-wells and P-wells on a CMOS device, such as the prior art structure 10 shown in FIG.
1.
This method simplifies processing because a separate mask is not required during formation of the separate N-channel and P-channel devices on the substrate.
Additionally, the separate N-channel and P-channel devices are self-aligned with one another during formation of the mask of the invention.
Finally, the method of the invention permits more devices to be located in a given chip area because less surface area on the chip needs to be dedicated to mask formation.
Other objects, advantages, and capabilities of the present invention will become more apparent as the description proceeds.



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